Flux Calculator

Step-by-Step Guide to Using the Welding Flux Calculator

The Welding Flux Calculator is a valuable tool that assists in determining the necessary flux-related parameters for welding operations. Follow the steps below to use this calculator effectively.

Step 1: Input Weld Length

• Locate the input field labeled ‘Weld Length (meters)’.
• Enter the length of the weld in meters into the field. Ensure the value is between 0.1 and 1000 meters, and increments can be made in steps of 0.1 meters.
• This field is required, so make sure it’s completed before proceeding.

Step 2: Input Weld Thickness

• Find the field titled ‘Weld Thickness (mm)’.
• Input the thickness of the weld in millimeters. Acceptable values range from 1 to 50 mm, with increments of 0.5 mm allowed.
• This field is also required.

Step 3: Select Flux Type

• Navigate to the dropdown menu labeled ‘Flux Type’.
• Select an appropriate flux type from the options available. Choices include:
  • Basic Flux (value: 1.2)
  • Rutile Flux (value: 1.4)
  • Fluoride-Basic Flux (value: 1.6)
  • Neutral Flux (value: 1.8)
• This selection is required to continue.

Step 4: Enter Number of Passes

• Locate the input area for ‘Number of Passes’.
• Enter the desired number of passes, keeping within the limit of 1 to 10, with increments of 1.
• This is a required value to submit.

Step 5: Results Interpretation

Once all required fields have been populated correctly, the calculator will automatically display the following results:

• Flux Consumption: This is calculated using the formula weldLength * weldThickness * fluxType * passes * 0.12 and is presented in kilograms (kg) with two decimal precision.
• Flux Coverage Area: Determined by the equation weldLength * (weldThickness * 1.5) * passes, this area is provided in square centimeters (cm²) with two decimal points.
• Recommended Flux Layer Thickness: Using the formula weldThickness * 0.8, the calculator suggests an ideal thickness in millimeters (mm), rounded to one decimal.
• Flux Efficiency Rate: Calculated by 100 / (fluxType * 1.1), this efficiency rate is shown as a percentage with one decimal precision.

By carefully inputting the required data and examining the results, this calculator can ensure precise and effective welding flux usage for your specific project requirements.